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Three Servos Active Type Wire Taping Machine

Three Servos Active Type Taping Machine for Parallel Pair Signal Wire

Center Rotary Wrapping is a key procedure in the wire production process for Ethernet port connector data transmitting wire. The wrapping material is wrapped around two insulated core wires and a ground wire in a parallel structure at a high-speed running taping machine. The stability of the wrapping process influences the testing qualifications of the impedance, attenuation, echo return loss, crosstalk, and other indicators of the finished busbar wire. Wrapping machines with desirable performance can not only produce high-speed transmission wires with higher frequency levels but also achieve higher production yields, thus determining the market positioning tier and market competitiveness of wire manufacturers. GEMWELL has been focusing on the technical research, development, and innovation of wrapping machines since it was established 20 years ago. After continuous improvement and upgrading, the GEMWELL Three Servos Active Type Taping Machine for Parallel Pair Signal Wire has now become the ideal choice of many reputable companies in the field of manufacturing high-speed signal transmission wires. Machine Specifications can be customized. The following configuration is a conventional configuration of three wrapping heads. Users can increase the number of wrapping heads according to different cable manufaction specifications. Depending on the variety of wire diameters, the specifications and types of take-up, pay-off, and capstan machines can also be customized and changed.

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Product Details

COMPONENTS

Ø500 power core wire pay-off stand 2
Ø300 power copper wire pay-off stand 2
Three-servo power wrapping machine taping head 1 1
Power trailing wrapping machine 1
Three-servo power wrapping machine taping head 2 1
Three-servo power wrapping machine taping head 3 1
Telescopic oven 1
Pneumatic forced cooling tube 1
Ø400 wheel type belt capstan 1
Ø500 powered shaft row take-ups 1
Diameter guage 1
Inkjet printer 1
Control system 1


TECHNICAL SPECIFICATIONS

Structure type Three servo motion controller active type constant tension wrapping machine/power wrapping machine (Patent No. 202122403949.4A)
Suitable wire type Mainly used for MINI-SAS, QSFP high-speed parallel pairs of signal transmission lines, also for data lines, control lines, special cables, and other wire wrapping.
Applicable materials AL, MYLAR, COPPER FOIL, PTFE, etc.
Applicable wire diameter Optimum range:Ø0.4-1.5mm
Product Specification Optimum range:Ø0.5*1.0-1.6*3.2mm
Maximum speed MAX2500RPM (no load), the actual start-up speed is set according to the wire requirements
Wire-speed range 1-25m/min, the speed range is different according to the wire type.
Tape reel outer diameter Optimal range: O.D. Ø180*Height 100
Tape width 1.5-15mm
Tape reel inner diameter 30/50.8/76 universal
Wrapping pitch 3-30mm, program setting
Tension range 1N-30N/100g-3000g
Main motor power 3KW servo motion motor
Taping power 1.8KW servo motor
Wrapping tape tension 1.3KW servo motor
Take-up power 0.4KW servo gear motor
Pay-off power 0.4KW gear motor
Take-up power 0.8KW servo motor torque mode winding, tensionless dancer
Winding displacement power 0.4KW servo motion controller
Tape length 1 reel + 3 reels, without cutting the wire when changing the reel
Tape inspection Automatic shutdown when the tape is about to be exhausted and broken.
Tape wrapping mould The inner mould of tape is fixed on the central conduit, the outer mould of the wire guide wheel is fixed on the tape storage tube. Both molds are extendable and movable.
Tape wrapping accuracy Pitch tolerance:± 1%, tension tolerance:± 1%.
Overlap rate 0-80%, program setting
Formula management Digital production, tension, outer diameter, pitch, S/Z, row distance, air pressure, and other data can be stored into the PLC.
Tension setting Tension elements of wrapping tape/pay-off/take-up/wrapping are servo motors, SOP process is stored in PLC.
Safety protection Comply with CE standards, with temperature/vibration/noise/pressure automatic detection and prediction.




PRODUCT FEATURES

● High productivity: The rotating body is statically balanced and dynamically balanced for testing and correction. When running, the machine has a small vibration and a low voice. The spindle does not generate heat during long-term continuous high-speed operation. It has high production efficiency and cost-effectiveness.

● Stable tension: Three servo motors provide power respectively to precisely control the movement of the rotating frame, tape material tray, and tension dancer.

Various influencing factors such as changes in material spool or pad diameter and wind resistance are eliminated, resulting in stable tension.

● Accurate pitch: Taking the main capstan as the movement benchmark,  the main capstan, and each rotating frame adopt a servo motion controller for precise interlocking motion control so that an accurate wrapping pitch can be obtained at any speed.

● Labor saving: A clamping device is installed at the wire inlet end of each wrapping head. The clamping force can be adjusted without damaging the wire; the wire can be withdrawn in the reverse direction; Configuration mode management, one-click retrieval of SOP formula, one-click startup preparation, and one-click start; Stop and shut down when the tape is broken/finished/metered, intelligent control, saving manpower.

● Low failure rate: no collector ring, no carbon brush, except for the regular replacement of wearing parts of the tape guiding roller, low failure rate.

● Easy maintenance: Using Profinet bus control, fast signal transmission, low interference, remote fault detection cability. Troubleshooting and maintenance are available no matter whether the machine is in any country in the world, as long as there is a communication network, then rapid remote maintenance services can be provided.

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A Mature Factory You Can Count On

Gemwell Electrical Machinery Co., Ltd.
Founded in 2005, GEMWELL is a professional wire and cable equipment solution provider in design, manufacture and sales for the United States, Canada, Mexico, Germany, Italy, India, Thailand, Russia and etc. more than 40 countries in the world.

The success of customer is our goal to get success!

● Focus on technological innovation, quality stability, precision manufacturing and considerate service.
● Insist on making all in detail well, repay every customer with high quality.
● Take customer's success as the embodiment of our enterprise value.

The enterprise spirit of dedication, dedication, enterprise and exploration encourages us to innovate and transform the technology of wire and cable into advanced productive forces, in order to build GEMWELL into a new name card of China facing to the world.
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