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Servo Spit Active Type Wire Taping Machine

Servo Spit Active Type Taping Machine for Parallel Pair Signal Wire

With the popularization of 5G, Internet of Things, AI, new energy mobile devices, VR/AR, data centers, etc., the demand for high-speed transmission cables has grown rapidly,heralding the arrival of a new era of digital economy. Consequently, there is a significant increase in the construction of large-scale data centers and the demand for high-bandwidth Ethernet ports by cloud vendors, such as 100GbE, 200GbE, 400GbE, and even 800GbE in the future. o facilitate the data transmission between network switches and other network devices (such as servers or media converters) with these high-bandwidth Ethernet ports, cable connectors like SAS, Mini-SAS, SFP, SFP+, SFP28, and QSFP+ have emerged. Center Rotary Wrapping is a key procedure in the wire production process for Ethernet port connector data transmitting wire. The wrapping material is wrapped around two insulated core wires and a ground wire in a parallel structure at high speed running taping machine. The stability of the wrapping process directly affects the impedance, attenuation, return loss, crosstalk, and other indicators of the final cable product. A high-performance wrapping machine not only enables the production of higher-frequency-grade high-speed transmission cables but also improves the production yield, thereby determining the market positioning and competitiveness of cable manufacturers. For the past 20 years, GEMWELL has been dedicated to the research and innovation of wrapping machines. Through continuous improvements and upgrades, the GEMWELL Servo Spit Active Type Taping Machine for Parallel Pair Signal Wire has become a better choice for the wrapping process of many reputable companies in the high-speed signal transmission cable field. The following configuration is for a standard setup with three taping heads, users can increase or decrease the number of taping heads according to different processes. The specifications and types of take-up, pay-off, and capstan can also be customized based on the diameter specifications.

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Product Details

COMPONENTS

Ø500 power core wire pay-off stand 2
Ø300 power copper wire pay-off stand 2
Spit type active wrapping machine taping head 1 1
Longitudinal wrapping machine 1
Spit type active wrapping machine taping head 2 1
Spit type active wrapping machine taping head 3 1
Telescopic oven 1
Pneumatic forced cooling tube 1
Ø400 power wheel type belt capstan 1
Ø500 powered shaft type take-up machine 1
Diameter gauge 1
Inkjet printer 1
Control system 1


TECHNICAL SPECIFICATIONS

Structure type Double-wheel pressure roller capstan spit type constant tension wrapping machine/active wrapping machine (Patent No. CN114649118A)
Suitable wire type Mainly used for MINI-SAS, QSFP high-speed parallel pairs of signal transmission lines, also for data lines, control lines, special cables, and other wire wrapping.
Applicable materials AL, MYLAR, COPPER FOIL, PTFE, etc.
Applicable wire diameter Optimum range:Ø0.2-1.5mm
Product Specification Optimum range:Ø0.25*0.50-1.6*3.0mm
Maximum speed MAX3500RPM (no load), the actual start-up speed is set according to the wire requirements
Wire-speed range 1-25m/min, the speed range is different according to the wire type.
Tape reel outer diameter Optimal range:Ø180*100
Tape width 1.5-15mm
Tape reel inner diameter 30/50.8/76 universal
Wrapping pitch 2-30mm, program setting
Tension range 1N-30N/100g-3000g
Main motor power 4.4KW servo motion motor
Taping power 0.2KW servo motor
Wrapping tape tension 1.8KW servo motor
Take-up power 0.4KW servo gear motor
Pay-off power 0.4KW gear motor
Take-up power 0.4KW servo motor
Winding displacement power 0.4KW servo motion controller
Tape length 1 reel + 3 reels, without cutting the wire when changing reel
Tape inspection Automatic shutdown when the tape is about to be exhausted and broken.
Tape wrapping mould The inner mould of tape is fixed on the central conduit, the outer mould of the wire guide wheel is fixed on the tape storage tube. Both molds are extendable and movable.
Tape wrapping accuracy Pitch tolerance:± 1%, tension tolerance:± 1%.
Overlap rate 0-80%, program setting
Formula management Digital production, tension, outer diameter, pitch, S/Z, row distance, air pressure, and other data can be stored into the PLC.
Tension setting Tension elements of wrapping tape/pay-off/take-up/wrapping are servo motors, SOP process is stored in PLC.
Safety protection Comply with CE standards, with temperature/vibration/noise/pressure automatic detection and prediction.




PRODUCT FEATURES

● High productivity: The rotating body is statically balanced and dynamically balanced for testing and correction. When running, the machine has a small vibration and low voice. The spindle does not generate heat during long-term continuous high-speed operation. It has high production efficiency and cost-effectiveness.

● Stable tension: A double-wheel capstan roller is used to pull the strip out of the reel at a uniform speed to eliminate the tension changes caused by changes in the outer diameter of the tape tray. The wrapping tension is achieved by controlling the outer diameter of the finished cable, that is, the greater the tension, the smaller the outer diameter; the smaller the tension, the larger the outer diameter. After the double-wheel capstan roller, tape only passes through two guilding rollers which are very close to the center axis of the rotation to be wrapped directly on the wire. Therefore, various influencing factors such as centrifugal force and wind resistance can be eliminated, resulting in stable tension.

● Accurate pitch: Taking the main capstan as the movement benchmark,  the main capstan, and each rotating frame adopt a servo motion controller for precise interlocking motion control so that an accurate wrapping pitch can be obtained at any speed.

● Labor saving: A clamping device is installed at the wire inlet end of each wrapping head. The clamping force can be adjusted without damaging the wire; the wire can be withdrawn in the reverse direction; Configuration mode management, one-click retrieval of SOP formula, one-click startup preparation, and one-click start; Stop and shut down when the tape is broken/finished/metered, intelligent control, saving manpower.

● Low failure rate: no collector ring, no carbon brush, except for the regular replacement of wearing parts - the tape guiding roller, low failure rate.

● Easy maintenance: Using Profinet bus control, fast signal transmission, low interference, remote fault detection cability. Troubleshooting and maintenance are available no matter the machine is in any country in the world, as long as there is a communication network, then rapid remote maintenance services can be provided.

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Gemwell Electrical Machinery Co., Ltd.
Founded in 2005, GEMWELL is a professional wire and cable equipment solution provider in design, manufacture and sales for the United States, Canada, Mexico, Germany, Italy, India, Thailand, Russia and etc. more than 40 countries in the world.

The success of customer is our goal to get success!

● Focus on technological innovation, quality stability, precision manufacturing and considerate service.
● Insist on making all in detail well, repay every customer with high quality.
● Take customer's success as the embodiment of our enterprise value.

The enterprise spirit of dedication, dedication, enterprise and exploration encourages us to innovate and transform the technology of wire and cable into advanced productive forces, in order to build GEMWELL into a new name card of China facing to the world.
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