Home / Product / Wire Taping Machine / Three Servos Active Type Wire Taping Machine / Three Servos Active Type Taping Machine for New-Energy Data Cable

Product

Three Servos Active Type Wire Taping Machine

Three Servos Active Type Taping Machine for New-Energy Data Cable

In recent years, new energy vehicles have been developed strongly, reputable to a significant increase in the proportion of electronic devices inside cars. This trend has allowed for the addition of more features, such as engine control, ABS systems, safety airbags, AI intelligence, and multimedia electronics, thereby enhancing the safety, comfort, intelligence, energy efficiency, reliability, and convenience of automobiles while reducing emissions. In response to this trend, increasing demands are being placed on the bus system to ensure reliable communication data transfer between a diverse range of control units. Particularly, the security of systems controlled via bus systems like Controller Area Network (CAN) or FlexRay is crucial and must meet high electromagnetic compatibility specifications. As the core carrier of signals, automotive data connection wires require higher performance: faster data trasmission rates, deterministic latency, and fault tolerance. Automotive data wires adopt a twisted-pair taping structure, enabling a fast data transmission rate (CAN bus: 1 Mbit/s; FlexRay bus: 10 Mbit/s) with deterministic latency and high reliability. Due to the thickness and hardness of the shielding material for automotive data wires, it is challenging to perform the wrapping process, necessitating the use of a wrapping machine with stable and desirable performance. With over 20 years of self-established manufacturing experience, GEMWELL has been focusing on the development and innovation of wrapping machines. Through continuous improvement and upgrading, the GEMWELL Three Servos Active Type Taping Machine for New-Energy Cata Cable has become a better choice for many reputable companies in the new energy data wire industry. The following configuration is for a standard setup with one taping head, users can increase the number of wrapping heads based on different processes. The specifications and types of the take-up, pay-off, and capstan can also be customized according to different wire diameter requirements.

Inquiry +
Product Details

COMPONENTS

Ø630 power pay-off stand 1
Tension stand 1
Three-servo power wrapping machine taping head 1
Ø400 double wheel capstan 1
Ø630 take-up machine 1
Control system 1


TECHNICAL SPECIFICATIONS

Structure type Three servo motion controller active type constant tension wrapping machine/power wrapping machine (Patent No. 202122403949.4A)
Suitable wire type Mainly used in new energy automotive wire data lines, also for control lines, special cables, and other round wire wrapping and wrapping tape.
Applicable materials AL, MYLAR, COPPER FOIL, PTFE, PI, etc.
Applicable wire diameter Optimum range:Ø0.8-4mm
Product Specification Optimum range:Ø1.0-5mm
Maximum speed MAX2000RPM (no load), the actual start-up speed is set according to the wire requirements
Wire-speed range 1-15m/min, the speed range is different according to the wire type.
Tape reel outer diameter A wrapped turnable is used for both sheet and axial type, O.D. Ø300*Height 120
Tape width 3-30mm
Tape reel inner diameter 50.8/76 universal
Wrapping pitch 1-30mm, program setting
Tension range 0.5N-30N/500g-10000g
Main motor power 3KW servo motion motor
Taping power 1.8KW servo motor
Wrapping tape tension 1.8KW servo motor
Take-up power 0.4KW servo gear motor
Pay-off power 0.75KW gear motor
Take-up power 1.3KW servo motor torque mode winding, tensionless dancer
Winding displacement power 0.4KW servo motion controller
Tape length 400mm, without cutting the wire when changing the reel
Tape inspection Automatic shutdown when the tape is about to be exhausted and broken.
Tape wrapping mold The inner mould of tape is fixed on the central conduit, the outer mould of the wire guide wheel is fixed on the tape storage tube. Both molds are extendable and movable.
Tape wrapping accuracy Pitch tolerance:± 1%, tension tolerance:± 1%.
Overlap rate 0-80%, program setting
Formula management Digital production, tension, outer diameter, pitch, S/Z, row distance, air pressure, and other data can be stored in the PLC.
Tension setting Tension elements of wrapping tape/pay-off/take-up/wrapping are servo motors, SOP process is stored in PLC.
Safety protection Comply with CE standards, with temperature/vibration/noise/pressure automatic detection and prediction.




PRODUCT FEATURES

High productivity: The rotating body is statically balanced and dynamically balanced for testing and correction. When running, the machine has a small vibration and a low voice. The spindle does not generate heat during long-term continuous high-speed operation. It has high production efficiency and cost-effectiveness.

Stable tension: Three servo motors provide power respectively to precisely control the movement of the rotating frame, tape material tray, and tension dancer.

Various influencing factors such as changes in matrial spool or pad diameter and wind resistance are eliminated, resulting in stable tension.

Accurate pitch: Taking the main capstan as the movement benchmark,  the main capstan, and each rotating frame adopt a servo motion controller for precise interlocking motion control so that an accurate wrapping pitch can be obtained at any speed.

Labor saving: A clamping device is installed at the wire inlet end of each wrapping head. The clamping force can be adjusted without damaging the wire; the wire can be withdrawn in the reverse direction; Configuration mode management, one-click retrieval of SOP formula, one-click startup preparation, and one-click start; Stop and shut down when the tape is broken/finished/metered, intelligent control, saving manpower.

Low failure rate: no collector ring, no carbon brush, except for the regular replacement of wearing parts - the tape guiding roller, low failure rate.

Easy maintenance: Using Profinet bus control, fast signal transmission, low interference, remote fault detection cability. Troubleshooting and maintenance are available no matter the machine is in any country in the world, as long as there is a communication network, then rapid remote maintenance services can be provided.

  • 0

    Establishment time

  • 0

    Building area (m²)

  • 0

    Number of employees

  • 0+

    Intellectual property

A Mature Factory You Can Count On

Gemwell Electrical Machinery Co., Ltd.
Founded in 2005, GEMWELL is a professional wire and cable equipment solution provider in design, manufacture and sales for the United States, Canada, Mexico, Germany, Italy, India, Thailand, Russia and etc. more than 40 countries in the world.

The success of customer is our goal to get success!

● Focus on technological innovation, quality stability, precision manufacturing and considerate service.
● Insist on making all in detail well, repay every customer with high quality.
● Take customer's success as the embodiment of our enterprise value.

The enterprise spirit of dedication, dedication, enterprise and exploration encourages us to innovate and transform the technology of wire and cable into advanced productive forces, in order to build GEMWELL into a new name card of China facing to the world.
Guaranteed Quality
Certifications
Read More +
NEWS & EVENT
Latest Updates