Home / Product / Wire Taping Machine / Hysteresis Tension Type Wire Taping Machine / Hysteresis Tension Type Taping Machine for Mica Wire

Product

Hysteresis Tension Type Wire Taping Machine

Hysteresis Tension Type Taping Machine for Mica Wire

Mica has the properties of acid and alkali resistance, corona resistance, and radiation resistance, with good softness under normal conditions. Mica fire-resistant cables use mica as the insulating layer and have desirable high-temperature resistance and combustion resistance. The flame resistance temperature is as high as 850-1000°C, which can ensure normal operation of the circuit within 2-3 hours. Mica cables are widely used in offshore oil platforms, aviation, aerospace, ships, subways, tunnels, commercial buildings, hospitals, dance halls, metallurgy, chemical industry, power plants, and other occasions that require high fire resistance levels. Mica cables are generally used in the form of center-rotating wrapping. Because the spool mica tape has a large loading capacity and few joints, it can achieve continuous wrapping production. Therefore, the spool mica tape is generally selected instead of the pad type. Mastering the wrapping tension and wrapping angle to avoid tape breakage or leakage. Keeping the surface of the wrapped insulated wire core smooth and flat without mica falling off is an important control goal. Since its establishment of 20 years ago, GEMWELL has focused on the research, development, and innovation of wrapping machines, thus having the unique experience in mica tape wrapping technology. GEMWELL Hysteresis Tension Type Taping Machine for Mica Wire has become the positive way to replace traditional wrapping machine models and processes. The following configuration is a conventional configuration of two wrapping heads. Users can add more wrapping heads according to different cable manufacturing processes. Depending on the wire diameter specifications, the specifications and types of take-up, pay-off, and capstan machines can also be customized and changed.

Inquiry +
Product Details

COMPONENTS

500-800 power pay-off stand 1
Tension stand 1
Hysteresis tension type mica tape wrapping machine taping head 1 1
Hysteresis tension type mica tape wrapping machine taping head 2 1
600 double wheel capstan 1
Tension stand 1
500-800 take-up machine 1
Control system 1


TECHNICAL SPECIFICATIONS

Structure type Vertical or horizontal hysteresis tension-type mica tape wrapping machine
Suitable wire type Mainly used in fire-resistant wire and cable, but also for high-temperature wire, control cable, shielded wire, special cable, and other wire wrapping
Applicable materials MICA, PI, PTFE, MYLAR, AL, etc.
Applicable wire diameter 0.8-5.0mm
Product Specification Ø1.5-6mm
Maximum speed MAX2200RPM (no load), the actual start-up speed is set according to the wire requirements
Wire-speed range 5-40m/min, speed range is different according to different wire types.
Tape reel outer diameter Optimal range:Ø260*200
Tape width 3-20mm
Tape reel inner diameter 50.8/76 universal
Wrapping pitch 3-20mm, program setting
Tension range 5N-50N/500g-5000g
Main motor power 3KW servo motion controller
Taping power Passive tape pay-off, no power
Wrapping tape tension 3NM hysteresis clutch
Take-up power 1.3KW servo motor, when the wire diameter specification is increased, the take-up wheel will be increased or changed to caterpiller take-up, and the power is also increased.
Pay-off power 0.75KW gear motor
Take-up power 0.75KW gear motor
Winding displacement power 0.4KW servo motion controller
Tape length 1 reel + 3 reels, without cutting the wire when changing reel
Tape inspection Automatic shutdown when the tape is about to be exhausted and broken.
Tape wrapping mould The inner mould of tape is fixed on the central conduit, the outer mould of the wire guide wheel is fixed on the tape storage tube. Both molds are extendable and movable.
Tape wrapping accuracy Pitch tolerance:± 2%, tension tolerance:± 5%.
Overlap rate 0-80%, program setting
Formula management Digital production, tension, outer diameter, pitch, S/Z, row distance, air pressure, and other data can be stored into the PLC.
Tension setting Tension elements of wrapping/pay-off/take-up/wrapping are servo motors, SOP process is stored in PLC.
Safety protection Comply with CE standards, with temperature/vibration/noise/pressure automatic detection and prediction.




PRODUCT FEATURES

High productivity: The rotating body is statically balanced and dynamically balanced for testing and correction. When running, the machine has a small vibration and a low voice. The spindle does not generate heat during long-term continuous high-speed operation. It has high production efficiency and cost-effectiveness.

Stable tension: The hysteresis rotor cuts the magnetic field to form tension without mechanical friction. It is equipped with an automatic degaussing function and a cooling fan to ensure stable tension.

Accurate pitch: Taking the main capstan as the movement benchmark,  the main capstan, and each rotating frame adopt a servo motion controller for precise interlocking motion control so that an accurate wrapping pitch can be obtained at any speed.

Labor saving: A clamping device is installed at the wire inlet end of each wrapping head. The clamping force can be adjusted without damaging the wire; the wire can be withdrawn in the reverse direction; Configuration mode management, one-click retrieval of SOP formula, one-click startup preparation, and one-click start; Stop and shut down when the tape is broken/finished/metered, intelligent control, saving manpower.

Low failure rate: no collector ring, no carbon brush, except for the regular replacement of wearing parts - the tape guiding roller, low failure rate.

Easy maintenance: Using Profinet bus control, fast signal transmission, low interference, remote fault detection cability. Troubleshooting and maintenance are available no matter the machine is in any country in the world, as long as there is a communication network, then rapid remote maintenance services can be provided.

  • 0

    Establishment time

  • 0

    Building area (m²)

  • 0

    Number of employees

  • 0+

    Intellectual property

A Mature Factory You Can Count On

Gemwell Electrical Machinery Co., Ltd.
Founded in 2005, GEMWELL is a professional wire and cable equipment solution provider in design, manufacture and sales for the United States, Canada, Mexico, Germany, Italy, India, Thailand, Russia and etc. more than 40 countries in the world.

The success of customer is our goal to get success!

● Focus on technological innovation, quality stability, precision manufacturing and considerate service.
● Insist on making all in detail well, repay every customer with high quality.
● Take customer's success as the embodiment of our enterprise value.

The enterprise spirit of dedication, dedication, enterprise and exploration encourages us to innovate and transform the technology of wire and cable into advanced productive forces, in order to build GEMWELL into a new name card of China facing to the world.
Guaranteed Quality
Certifications
Read More +
NEWS & EVENT
Latest Updates