Main Technical Parameters |
18 type |
23 type |
30 type |
35 type |
40type |
45 type |
50 type |
60 type |
Suitable wire type |
Suitable for high temperature wire, coaxial wire, signal wire, high frequency wire, data cable, UL electronic wire, building wiring BV/BVR, power cord, automotive wire and other wires of the copper wire conductor solid core insulation extrusion |
Conductor range for US standard |
AWG46-36 |
AWG42-34 |
AWG36-26 |
AWG34-22 |
AWG32-20 |
AWG30-18 |
AWG28-14 |
AWG26-10 |
Conductor diameter range |
Ø0.041-0.127mm |
Ø0.064-0.16mm |
Ø0.13-0.40mm |
Ø0.16-0.65mm |
Ø0.20-0.81mm |
Ø0.25-1.02mm |
Ø0.32-1.63mm |
Ø0.40-2.59mm |
Conductor area range |
0.0013-0.0127m㎡ |
0.0032-0.0201m㎡ |
0.01-0.15m㎡ |
0.02-0.35m㎡ |
0.03-0.75m㎡ |
0.1-1.5m㎡ |
0.2-2.5m㎡ |
0.5-6.0m㎡ |
Extrusion outer diameter |
Ø0.12-0.3mm |
Ø0.18-0.6mm |
Ø0.3-1.0mm |
Ø0.4-1.3mm |
Ø0.5-1.8mm |
Ø0.7-2.3mm |
Ø0.8-2.8mm |
Ø1.2-3.8mm |
Wire-speed range |
5-80m/min |
5-80m/min |
10-100m/min |
12-120m/min |
15-150m/min |
15-150m/min |
15-150m/min |
15-150m/min |
Machine structure |
Take the extruder head as the central axis, all parts from pay-off to take-up is linearly distributed. The standard extrusion line has a center height of 1 meter and a total length of 20-25 meters |
Pay-off type |
Shaft type fibre optic power pay-off stand |
Shaftless power pay-off stand, electric lifting, pneumatic tightening, other types such as shaft type pay-offs, friction tension type pay-off, and other power pay-off stand can also be customized. |
Pay-off specifications |
Ø100/250 |
Ø200/300 |
Ø300/Ø400/Ø500 |
Ø400/Ø500/Ø630 |
Pay-off power |
0.75KW |
2.2KW |
3.7KW |
5.5KW |
Pay-off tension type |
Move or adding/removing counterweight blocks to adjust tension, and it can also be customized to adjust the tension with a servo motor. |
Straightening stand |
NO |
5-wheel conductor straightening frame, conductor straightening wheel is OD Ø60, single groove, with toolbox. |
Type of preheater |
Multi guide wheels straight-through closed hot air circulation oven preheater, conduction type copper wire preheater can be customized. |
Rotation speed of extruder |
MAX40RPM |
MAX60RPM |
Extruder Material Output |
4kg/h |
7kg/h |
12kg/h |
18kg/h |
25kg/h |
30kg/h |
38kg/h |
60kg/h |
Extruder Power |
5.5KW |
7.5KW |
11KW |
15KW |
22KW |
Screw parameters |
L/D ratio 25:1, compression ratio 3.2-3.6, FEP/PFA/ETFE screws and GH113 barrels, Inconel centrifugal casting barrels and Hastelloy C276 screws can be customized; PEEK/PA screws and barrels are made of 38CrMoAlA. |
Heating type |
The machone body is cast copper heating ring, the neck is copper heating ring, the extruder head clamp/head/die is cast copper heating plate, other heating type can be customized. |
Temperature control |
Body3+clamp1+neck1+head1+die1 |
Body4+clamp1+neck1+head1+die1 |
Heating power |
4KW |
5KW |
6KW |
8KW |
10KW |
12KW |
15KW |
18KW |
Barrel cooling |
3-section centrifugal fan |
4-section centrifugal fan |
Feeding hopper dryer |
12KG |
25KG |
50KG |
Honeycomb plate |
Hastelloy C276 material for FEP/PFA/ETFE, 38CrMoAlA material for PEEK/PA. Internal flow oriented structure, flow oreited holes connected with each other through chamfered hole, no dead ends, honeycomb plate and flange with conical sealing, no glue leakage |
Head type |
U7-type auto centering head, outer runner uniform pressure movement, can be customized with different structures such as single layer/double layer/single injection strip/double injection strips etc., and other adjustable type or (auto centering + micro adjustable) extruder head can also be customized. |
Head brand |
Made-in-China extruder head, GH113 for FEP/PFA/ETFE materials, SKD61 for PEEK/PA materials. Can be customized to other brands, such as: EUROTEK/UNITEK/EUROCAB/MICRODIA |
Head clamp |
There are two halves of a machine head clamp, with two up-and-down sets of screws rod clamp synchronizely. A one-way wrench can be included, and other materials or types of machine head clamps can be customized. |
Head levelling |
Adopting a head flange double locating pin structure, the height level of the head remains unchanged for a long time. |
Vacuum device |
Negative-pressure vacuum device, air pumping port is mounted at the header inlet, air pumping units or other types are available |
Movable flume |
Constant temperature movable flume, self-circulating temperature tank. It is equipped with two 9KW heating pipes, and the entire tank is made of SUS304 material. The standard length of the small tank is 1250mm, and customization options are available. |
Cooling water tank |
5 Meters single-layer U-shaped tank, circulating water cooling system, no water chiller. The entire tank is made of SUS304 material. Customization is available. |
High-pressure air blowing nozzle |
Flipped-type blowing nozzle, POM material, double blowing structure, set in the movable water tank, cooling water tank, capstan, other types of blowing nozzle can be customized. |
Capstan type |
Single wheel belt type + 3 groove split piece wheel |
Lightweight titanium wear-resistant stainless steel double-wheel capstan |
Capstan wheel diameter |
Ø375 single wheel belt type |
Ø375 high-strength titanium alloy double wheel type, wheel diameter specifications can be customized. |
Capstan power |
3.7KW servo motor + gear box |
3.7KW servo motor |
Wire accumulation tension stand |
Inclined wire accumulation tension stand, total length of 9 meters, steel plate track, lightweight running car, 10 grooves + 9 grooves for wire accumulation wheel, total wire storage capacity is 150 meters, servo motor tension. Other types are customizable. |
Wire accumulation wheel diameter |
Ø80 |
Ø100, the wheel diameter can be customized |
Ø150, the wheel diameter can be customized |
Ø180, the wheel diameter can be customized |
Meter counter |
Guide wheel type meter counter with a meter wheel circumference of 400mm. It uses an encoder to detect and allows for fine adjustment of the meter correction coefficient. Other types of meter counting devices are available. |
Take-up type |
Double-head shaft type take-up, automatic reel changing type or other non-shaft wire take-up machines can be customized. |
Take-up reel spcification |
Ø100/Ø200/Ø300 |
Ø200/Ø300/Ø400 |
Ø300/Ø400/Ø500/Ø630 |
Take-up power |
0.75KW |
2.2KW |
3.7KW |
Take-up wire arrangement |
0.4KW servo motor for wire arrange |
Laser diameter gauge |
Made-in-China wire diameter gauge, measurement accuracy is 0.0001 or 0.001, other brands, such as SIKORA/ZUMBACH/PROTON/TAKIKAWA, etc are customizable. |
High frequency spark tester |
Made-in-China bead-type high-frequency spark tester, voltage is 0-15KV, other brands, such as CLINTON/SIKORA/PROTON can be customized. |
Electricity control box |
Environmentally friendly flame-retardant paint-coated VICTOR electric cabinet, WEINVIEW 10” HMI, SIEMENS PLC, SCHEIDER switches, RKC temperature controller. Motor and frequency converter brands are customizable. |
Total power (excluding striping machine) |
32KW |
35KW |
42KW |
45KW |
60KW |
70KW |
75KW |
80KW |