Home / Product / Wire Insulation Extrusion Machine / High Temperature Wire Insulation Extrusion Line / FEP/PFA/ETFE/PEEK/PA High Temperature Core Wire Insulation Extrusion Line

Product

High Temperature Wire Insulation Extrusion Line

FEP/PFA/ETFE/PEEK/PA High Temperature Core Wire Insulation Extrusion Line

FEP/PFA/ETFE/PEEK/PA High-Temperature Core Wire Insulation Extrusion Line is a non-standardized equipment with customization. The main model is generally 20-50mm. It is suitable for core wire insulation extrusion of electronic wires, signal wires, high-temperature wires, etc. The above materials are highly corrosive to carbon steel. The screw barrel of the main machine cannot be made of conventional screw barrels. Generally, It is made of Chinese GH113 material, which has desirable corrosion resistance, low cost, but with low strength, poor wear resistance, and poor durability; And, Inconel centrifugal casting barrel with Hastelloy C276 screw can also be used, which has desirable corrosion resistance and wear resistance with extremely high cost. As Teflon is a crystalline material, it melts immediately when it reaches its melting point temperature with good fluidity and low resistance properties. However, it is easy to crystallize when it encounter cold conditions and has poor fluidity. Thus, the heat preservation performance of the main extruder is very important, and it must be ensured temperature remain at 400°C. Under high-temperature conditions, the temperature of all parts where the material flows is controlled within ±1-2°C to maintain good melting state and fluidity of Teflon. Excellent high-temperature Teflon core wire insulated extruders have the following characteristics: the screw barrel is corrosion-resistant and wear-resistant, has good thermal preservation, accurate temperature control, good fluidity of the machine head flow channel without mold closing marks, high machine head concentricity, stable and small wire diameter tolerance, smooth wire surface with no particles, and stable pay-off and take-up tension. Our company can support personalized customization according to user needs. In terms of hardware, we can provide a variety of models and core accessories brands for users to choose from. In terms of electrical control software, we can also provide economical and practical or the advanced electrical control methods. Due to different overall configurations, the price of this machine also varies greatly. Therefore, the main factor that determines the price of this machine is the user's product configuration level positioning. In addition, because this product is a non-standardized customized equipment with only small lot production, it takes longer period for design, manufacturing, installation, and debugging. Users must reserve sufficient procurement cycles to achieve desirable product delivery.

Inquiry +
Product Details

COMPONENTS

Pay-off stand
Straightening stand
Main extruder
Extruder head
Material drying machine
temperature movable flume
Cooling water tank
Air blowing nozzle
Capstan
Wire accumulation stand
Meter counter
Laser diameter gauge
High-frequency spark tester
Take-up
Electricity Control Box
The following are custom options
Preheater
Injection machine
Printer
BY-PASS material discharge valve
Vacuum device
Feeding hopper dryer
Lump detector
Water electrostatic capacitors
Eccentricity gauge
Electronic billboard
Other peripheral auxiliary equipment can be customized and added.

TECHNICAL SPECIFICATIONS

Main Technical Parameters 18 type 23 type 30 type 35 type 40type 45 type 50 type 60 type
Suitable wire type Suitable for high temperature wire, coaxial wire, signal wire, high frequency wire, data cable, UL electronic wire, building wiring BV/BVR, power cord, automotive wire and other wires of the copper wire conductor solid core insulation extrusion
Conductor range for US standard AWG46-36 AWG42-34 AWG36-26 AWG34-22 AWG32-20 AWG30-18 AWG28-14 AWG26-10
Conductor diameter range Ø0.041-0.127mm Ø0.064-0.16mm Ø0.13-0.40mm Ø0.16-0.65mm Ø0.20-0.81mm Ø0.25-1.02mm Ø0.32-1.63mm Ø0.40-2.59mm
Conductor area range 0.0013-0.0127m㎡ 0.0032-0.0201m㎡ 0.01-0.15m㎡ 0.02-0.35m㎡ 0.03-0.75m㎡ 0.1-1.5m㎡ 0.2-2.5m㎡ 0.5-6.0m㎡
Extrusion outer diameter Ø0.12-0.3mm Ø0.18-0.6mm Ø0.3-1.0mm Ø0.4-1.3mm Ø0.5-1.8mm Ø0.7-2.3mm Ø0.8-2.8mm Ø1.2-3.8mm
Wire-speed range 5-80m/min 5-80m/min 10-100m/min 12-120m/min 15-150m/min 15-150m/min 15-150m/min 15-150m/min
Machine structure Take the extruder head as the central axis, all parts from pay-off to take-up is linearly distributed. The standard extrusion line has a center height of 1 meter and a total length of 20-25 meters
Pay-off type Shaft type fibre optic power pay-off stand Shaftless power pay-off stand, electric lifting, pneumatic tightening, other types such as shaft type pay-offs, friction tension type pay-off, and other power pay-off stand can also be customized.
Pay-off specifications Ø100/250 Ø200/300 Ø300/Ø400/Ø500 Ø400/Ø500/Ø630
Pay-off power 0.75KW 2.2KW 3.7KW 5.5KW
Pay-off tension type Move or adding/removing counterweight blocks to adjust tension, and it can also be customized to adjust the tension with a servo motor.
Straightening stand NO 5-wheel conductor straightening frame, conductor straightening wheel is OD Ø60, single groove, with toolbox.
Type of preheater Multi guide wheels straight-through closed hot air circulation oven preheater, conduction type copper wire preheater can be customized.
Rotation speed of extruder MAX40RPM MAX60RPM
Extruder Material Output 4kg/h 7kg/h 12kg/h 18kg/h 25kg/h 30kg/h 38kg/h 60kg/h
Extruder Power 5.5KW 7.5KW 11KW 15KW 22KW
Screw parameters L/D ratio 25:1, compression ratio 3.2-3.6, FEP/PFA/ETFE screws and GH113 barrels, Inconel centrifugal casting barrels and Hastelloy C276 screws can be customized; PEEK/PA screws and barrels are made of 38CrMoAlA.
Heating type The machone body is cast copper heating ring, the neck is copper heating ring, the extruder head clamp/head/die is cast copper heating plate, other heating type can be customized. 
Temperature control  Body3+clamp1+neck1+head1+die1  Body4+clamp1+neck1+head1+die1
Heating power 4KW 5KW 6KW 8KW 10KW 12KW 15KW 18KW
Barrel cooling 3-section centrifugal fan 4-section centrifugal fan
Feeding hopper dryer 12KG 25KG 50KG
Honeycomb plate Hastelloy C276 material for FEP/PFA/ETFE,  38CrMoAlA material for PEEK/PA. Internal flow oriented structure, flow oreited holes connected with each other through chamfered hole, no dead ends, honeycomb plate and flange with conical sealing, no glue leakage
Head type ​U7-type auto centering head, outer runner uniform pressure movement, can be customized with different structures such as single layer/double layer/single injection strip/double injection strips etc., and other adjustable type or (auto centering + micro adjustable) extruder head can also be customized.
Head brand Made-in-China extruder head, GH113 for FEP/PFA/ETFE materials, SKD61 for PEEK/PA materials. Can be customized to other brands, such as: EUROTEK/UNITEK/EUROCAB/MICRODIA
Head clamp There are two halves of a machine head clamp, with two up-and-down sets of screws rod clamp synchronizely. A one-way wrench can be included, and other materials or types of machine head clamps can be customized.
Head levelling Adopting a head flange double locating pin structure, the height level of the head remains unchanged for a long time.
Vacuum device Negative-pressure vacuum device, air pumping port is mounted at the header inlet, air pumping units or other types are available
Movable flume Constant temperature movable flume, self-circulating temperature tank. It is equipped with two 9KW heating pipes, and the entire tank is made of SUS304 material. The standard length of the small tank is 1250mm, and customization options are available. 
Cooling water tank 5 Meters single-layer U-shaped tank, circulating water cooling system, no water chiller. The entire tank is made of SUS304 material. Customization is available.
High-pressure air blowing nozzle Flipped-type blowing nozzle, POM material, double blowing structure, set in the movable water tank, cooling water tank, capstan, other types of blowing nozzle can be customized.
Capstan type Single wheel belt type + 3 groove split piece wheel Lightweight titanium wear-resistant stainless steel double-wheel capstan
Capstan wheel diameter Ø375 single wheel belt type Ø375 high-strength titanium alloy double wheel type, wheel diameter specifications can be customized.
Capstan power 3.7KW servo motor + gear box 3.7KW servo motor
Wire accumulation tension stand Inclined wire accumulation tension stand, total length of 9 meters, steel plate track, lightweight running car, 10 grooves + 9 grooves for wire accumulation wheel, total wire storage capacity is 150 meters, servo motor tension. Other types are customizable. 
Wire accumulation wheel diameter Ø80 Ø100, the wheel diameter can be customized Ø150, the wheel diameter can be customized Ø180, the wheel diameter can be customized
Meter counter Guide wheel type meter counter with a meter wheel circumference of 400mm. It uses an encoder to detect and allows for fine adjustment of the meter correction coefficient. Other types of meter counting devices are available. 
Take-up type Double-head shaft type take-up, automatic reel changing type or other non-shaft wire take-up machines can be customized.
Take-up reel spcification Ø100/Ø200/Ø300 Ø200/Ø300/Ø400 Ø300/Ø400/Ø500/Ø630
Take-up power 0.75KW 2.2KW 3.7KW
Take-up wire arrangement 0.4KW servo motor  for wire arrange
Laser diameter gauge Made-in-China wire diameter gauge, measurement accuracy is 0.0001 or 0.001, other brands, such as SIKORA/ZUMBACH/PROTON/TAKIKAWA, etc are customizable.
High frequency spark tester Made-in-China bead-type high-frequency spark tester, voltage is 0-15KV, other brands, such as CLINTON/SIKORA/PROTON can be customized.
Electricity control box Environmentally friendly flame-retardant paint-coated VICTOR electric cabinet, WEINVIEW 10” HMI, SIEMENS PLC, SCHEIDER switches, RKC temperature controller. Motor and frequency converter brands are customizable.
Total power (excluding striping machine) 32KW 35KW 42KW 45KW 60KW 70KW 75KW 80KW



OPTIONAL CUSTOMIZATION ITEMS

Capstan wire drop device Core wire insulation extrusion capstan without wire drop device can be customized to add one.  
Striping injection machine Striping injection machine can be customized.
Pressure testing Pressure sensors or explosion-proof safety valves can be customized on the head flange.      
Corona machine and curing facilities Surface treatment corona machines, curing facilities or other surface treatment types can be customized.
Printer Printer or other types can be customized.
Blow dryer High efficiency blow dryer can be customized when machine is in high speed extrusion.
Lump detector Customizable option to add lump detection features to the measuring instrument on Chinese brands diameter gauge, or customize other brands like SIKORA/ZUMBACH/PROTON/TAKIKAWA.
Water static capacitance gauge Water static capacitance gauge, such as BETA/SIKORA/ZUMBACH/PROTON/TAKIKAWA, can be customized.
Eccentricity gauge Eccentricity gauge, such as BETA/SIKORA/ZUMBACH/PROTON/TAKIKAWA can be customized.
Chiller Chiller or tank with insulated layer can be customized.
Hanging electronic board LED double-sided electronic screens or other types are supported.
Intelligent formula management system Intelligent formulation management systems can be customized, and data such as take-up tension, storage line tension, preheating temperature, host temperature control, extrusion diameter, take-up row distance, air pressure values will be fed into the PLC. It uses Profinet bus communication mode, support for MES data acquisition and import, one-key call-out production process, one-key start-up, and enables digital intelligent products.
Peripheral auxiliary Equipment Other peripheral accessories or special customizations for the entire machine can be customized.
Electrical wiring 2.5-meter overhead cable trough stand, air pipes, signal wires, and power cable arranged with isolations, wire inlet from the top of electrical control box, customizable alternative methods.
Safety regulations standard Manufactured in accordance with China's CCC safety standards, and customizable to meet CE/CSA/UL safety standards.
Power supply standards 3-phase 380V/50Hz power supply, with customizable voltage and frequency for different countries and regions.




PRODUCT FEATURES

Wide range of applications: PEEK/PA wire extrusion can be achieved by changing one screw depending on the type of rubber.
Leak-proof design: The unique sealing and positioning structures ensure that the flange does not leak material, and the height level of extrusion head remains stable even for long-term use.
High Quality: Our insulated wires have a concentricity of 93%-97%, an outer diameter variation of ±0.005.
Precise Temperature Control: within ±1℃.
Intelligent: Our intelligent management system can be customized, allowing for easy access to SOP formulas, one-click startup preparations, and intelligent operation.
Easy maintenance: Customers outside of China can customize the use of the Profinet bus control system, which ensures fast and low-interference signal transmission. As long as there is a communication network in any country or region, remote fault detection, troubleshooting, and maintenance services can be quickly implemented.

  • 0

    Establishment time

  • 0

    Building area (m²)

  • 0

    Number of employees

  • 0+

    Intellectual property

A Mature Factory You Can Count On

Gemwell Electrical Machinery Co., Ltd.
Founded in 2005, GEMWELL is a professional wire and cable equipment solution provider in design, manufacture and sales for the United States, Canada, Mexico, Germany, Italy, India, Thailand, Russia and etc. more than 40 countries in the world.

The success of customer is our goal to get success!

● Focus on technological innovation, quality stability, precision manufacturing and considerate service.
● Insist on making all in detail well, repay every customer with high quality.
● Take customer's success as the embodiment of our enterprise value.

The enterprise spirit of dedication, dedication, enterprise and exploration encourages us to innovate and transform the technology of wire and cable into advanced productive forces, in order to build GEMWELL into a new name card of China facing to the world.
Guaranteed Quality
Certifications
Read More +
NEWS & EVENT
Latest Updates