Main Technical Parameters |
35+25type |
40+30type |
45+35type |
50+35type |
60+40type |
Suitable wire type |
Suitable for high-frequency cable, data cable, signal cable, electronic cable and other wires of the copper wire conductor chemical foam insulation extrusion. |
Conductor range for US standard |
AWG36-30 |
AWG34-28 |
AWG32-26 |
AWG30-22 |
AWG28-18 |
Conductor diameter range |
Ø0.13-0.25mm |
Ø0.16-0.32 |
Ø0.20-0.40mm |
Ø0.25-0.65mm |
Ø0.32-1.02mm |
Conductor area range |
0.01-0.05m㎡ |
0.02-0.08m㎡ |
0.03-0.13m㎡ |
0.05-0.32m㎡ |
0.08-0.81m㎡ |
Extrusion outer diameter |
Ø0.5-0.8mm |
Ø0.6-1.0mm |
Ø0.8-1.2mm |
Ø1.0-1.6mm |
Ø1.3-2.5mm |
Wire speed range |
20-200m/min |
30-300m/min |
40-400m/min |
50-500m/min |
60-600m/min |
Machine structure |
Take the extruder head as the central axis, all parts from pay-off to take-up is linearly distributed. The standard extrusion line has a center height of 1 meter and a total length of 24-28 meters |
Pay-off type |
Standard shaftless active pay-off stand, electric lifting, pneumatic tightening, other types such as flyer pay-off, shaft type and other power pay-off stand can also be customized. |
Pay-off specifications |
Ø200/300 |
Ø300/Ø400/Ø500 |
Ø400/Ø500/Ø630 |
Pay-off power |
3.7KW |
5.5KW |
7.5KW |
Pay-off tension type |
Move or adding/removing counterweight blocks to adjust tension, and it can also be customized to adjust the tension with a servo motor. |
Straightening rack |
5-wheel conductor straightening frame, conductor straightening wheel is OD Ø60, single groove, with tool box. |
Type of preheater |
Closed oven preheater with hot air circulation, conductor type copper wire preheater or straght through preheater can be customized. |
Power of preheater |
8KVA |
Speed of extruder |
MAX90RPM |
Extruder output |
30kg/h |
40kg/h |
50kg/h |
60kg/h |
90kg/h |
Extruder Power |
7.5KW |
11KW |
15KW |
22KW |
Screw parameters |
L/D ratio is 28:1, compression ratio is 3.0. It consists of 38CrMoAlA screw material and can be customized. |
Heating type |
Cast aluminium heating rings for the body, copper heating rings for the neck, quartz heating tubes for the extruder head clamps/heads/die. |
Number of temperature control |
Body 4+clamp 1+neck 1+head 1+die 1 |
Power of machine heating |
6KW |
8KW |
9KW |
10KW |
14KW |
Barrel cooling |
4-section centrifugal fan |
Feeding hopper dryer |
12KG |
25KG |
50KG |
Injection machine power |
Horizontal strip-injection machine with 3-stage temperature control for the body and 1-stage temperature control for the neck, vertical strip-injection machine can also be customized. |
Injection machine ouput |
6kg/h |
10kg/h |
15kg/h |
15kg/h |
25kg/h |
Injection machine power |
2.2KW |
3.7KW |
5.5KW |
Honeycomb plate |
The machine is made of 316 stainless steel without electroplating. It has an internally guided flow structure, with flow holes interconnected by chamfers with no dead corners. The honeycomb plate and flange are sealed with a tapered sealant to prevent leakage. |
Head type |
U7-type auto-centering head, outer runner uniform pressure movement, can be customized with different structures such as single layer/double layer/single injection strip/double injection strips etc., and (auto centering + micro adjustable) extruder head can also be customized. |
Head brand |
The machine head is made in China and can be customized to other brands such as EUROTEK, UNITEK, EUROCAB, and MICRODIA |
Head clamp |
There are two halves of a machine head clamp, with two up-and-down sets of screws rod clamp synchronizely. A one-way wrench can be included, and other types of machine head clamps can be customized. |
Pressure test |
Standard is without pressure detection function, pressure sensors or explosion-proof safety valves can be added to the head flange. |
BY-PASS material discharge valve |
BY-PASS Material Discharge Valve |
Head levelling |
Adopting a head flange double locating pin structure, the height level of the head remains unchanged for a long time. |
Movable flume |
Constant temperature movable flume, self-circulating temperature tank. It is equipped with two 9KW heating pipes, and the entire tank is made of SUS304 material. The standard length of the small tank is 1250mm, and customization options are available. |
Cooling tank |
10-meter single-layer U-shaped tank, circulating water cooling system, no water chiller. The entire tank is made of SUS304 material. Double-layer U-shaped or W-shaped tanks are available for customization. |
High-pressure air-blowing nozzle |
Flipped-type blowing nozzle, POM material, double blowing structure, set in the movable water tank, cooling water tank, capstan. Other types of blowing nozzle type can be customized. |
Capstan type |
Lightweight titanium alloy and wear-resistant stainless steel dual-wheel capstan |
Capstan wheel diameter |
Ø375 high-strength titanium alloy double wheel design. |
Capstan power |
3.7KW servo motor. |
Wire accumulation tension stand |
Inclined wire accumulation tension stand, total length of 12 meters, steel plate track, lightweight running car, 10 grooves + 9 grooves for wire accumulation wheel, total wire storage capacity is 180 meters. Servo motor tension, other types are available. |
Wire accumulation wheel diameter |
Ø120, can be customized |
Ø150, can be customized |
Ø180, can be customized |
Meter counter |
Guide wheel type meter counter with a meter wheel circumference of 400mm. It uses an encoder to detect and allows for fine adjustment of the meter correction coefficient. Other types of meter-counting devices are available. |
Take-up type |
Double-head shaft type take-up, automatic reel changing type or other non-shaft wire take-up machines can be customized. |
Take-up reel spcification |
Ø200/300/Ø400 |
Ø300/Ø400/Ø500 |
Ø400/Ø500/Ø630 |
Take-up power |
2.2KW |
3.7KW |
Take-up wire arrangement |
0.4KW servo motor for wire arrange |
Water electrostatic capacitors |
BETA water static capacitor, other brands, such as BETA/SIKORA/ZUMBACH/PROTON/TAKIKAWA, can be customized. |
Laser diameter gauge |
Made-in-China wire diameter gauge, single-axis type, measurement accuracy is 0.001, other brands, such as SIKORA/ZUMBACH/PROTON/TAKIKAWA, etc are customizable. |
High-frequency spark tester |
Made-in-China bead-type high-frequency spark tester, voltage is 0-15KV, other brands, such as CLINTON/SIKORA/PROTON can be customized. |
Electricity control box |
Environmentally friendly flame-retardant paint-coated VICTOR electric cabinet, WEINVIEW 10” HMI, SIEMENS PLC, SCHEIDER switches, RKC temperature controller. Motor and frequency converter brands are customizable. |
Total power |
54KW |
65KW |
70KW |
75KW |
90KW |