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Differential speed take-up type Cantilever Single Twisting Machine(without take-up pulley)

Speed Differential Take-Up Type Cantilever Single Twisting Machine (Without Capstan Pulley)

Speed Differential Take-Up Type Cantilever Single Twisting Machine (Without Capstan Pulley) has a mechanical trasmission pivot between the stranding cantilever and the take-up via transmission shaft and differential. The stranding cantilever motor drives the stranding cantilever and the differential to rotate synchronously at a constant speed, transmitting the first constant speed to the differential; the motor at the take-up end transmits the second variable speed to the differential at a variable speed. The first constant speed and the second variable speed are synthesized into a third variable speed to drive the take-up spindle to rotate and take up the wire. A rotational speed difference is formed between the constant rotational speed of the stranding cantilever and the variable rotational speed of the take-up spindle. The rotational speed difference ratio depends on the stranding pitch setting. The twisted wires are wound onto the spool because of the difference in speed. As the wires accumulate on the spool from empty to full, the diameter gradually increases. The control system automatically adjusts the second variable speed of the take-up spindle motor, and the differential automatically transverses to the third variable rotational speed to the take-up spindle. This is how the production of twisted wires is maintained at a constant line speed. This machine can be equipped with different types of auxiliary equipment such as pay-off racks, center rotating taping machines, and longitudinal taping machines to realize the twisting of various wires with an outer diameter within 25mm into cables. It has high production efficiency, low faults, and high-cost performance.

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Product Details

COMPONENTS

Pay-off stand
Wire concentrator
Constant tension longitudinal taping maching - optional
Central rotating taping machine - optional
Speed Differential Take-Up Type Cantilever Single Twisting Machine (Without Capstan Pulley)
Control System
Peripheral auxiliary equipment can be customized


TECHNICAL SPECIFICATIONS

Main technical parameters 630 type 800 type 1000 type 1250 type
Suitable wire type The machine is suitable for twisting and cabling of multi soft core wires, including high-frequency wires, data cables, computer cables, and power cords.
Core wire specification Ø0.8-3.0 Ø1.5-4.0 Ø2.0-6.0 Ø3.5-8.0
Outer diameter of stranded wire Ø3-8 Ø5-12 Ø7-18 Ø10-25
Pay-off specifications 400-500 400-630 400-630 630-800
Pay-off type It can be configured with various power or passive pay-off stands such as shaft type, shaftless type, back twist type, etc
Take-up specifications 630x475 800x600 1000x750 1250x950
Inner hole of coil Ø80 Ø80 Ø127 Ø127
Overall machine structure Take the center line of the single twist main model as an axis, the production line from pay-off to take-up is linearly distributed in a split type structure. 
Stranding die The mold is fixed at the mold hole behind the wire concentrator, with a standard mold outer diameter of 25.
Back twist method The standard configuration does not have a back-twist function, but a back-twist pay-off can be customized to achieve torsion-free and flexibility during cabling.
Back twisting ratio The standard configuration does not have a back twist ratio and the product has internal stresses. A back-twist pay-off can be customized with a back-twist ratio ranging from 0% to 100%
Stranding direction S/Z
Single twisting machine rotation speed MAX900RPM MAX750RPM MAX600RPM MAX400RPM
Wire speed range 20-100 20-100 20-100 20-100
Wire twisted pitch 20-120 30-180 40-250 50-350
Pitch accuracy When operating at a constant speed, the pitch accuracy is within ±2.5mm. During the start/stop process, the pitch accuracy is within ±4mm.
Cantilever material Lightweight and low air resistance rectangle steel pipe structure.
Cantilever power 7.5KW 11KW 22KW 30KW
Main engine brake Pneumatic disc brake  Hydraulic disc brake
Capstan type There is no rotating capstan wheel internally or externally. Instead, the wire is dynamically taken from the accumulated diameter on the take-up reel. The encoder detects the machine's line speed and provides PID speed feedback control to the take-up motor.
Capstan wheel diameter No
Capstan power No
Host reel lifting Hydraulic pallet electric lifting 
Reel tightening method Top cone nut tightening take-up reel
Reel Loading weight MAX400KG MAX600KG MAX1000KG MAX1500KG
Take-up reel power 2.2KW +differential  3.7KW +differential  5.5KW +differential  7.5KW +differential 
Take-up wire position arrangement 0.75KW 2.2KW
Pay-off material run-out detection Alarm and automatic stop when the core wire is about to run out/alarm and automatic stop when the wire is broken.
Pay-off tension type The standard is to adjust the tension by moving or adding/removing weight blocks, and it can also be customized to adjust the tension by using a servo motor.
Take-up tension type The take-up section does not have a tension-setting mechanism. Instead, the tension of the cable assembly after twisting is achieved by setting the tension of each pay-off reel.
Taping material AL, MYLAR, Cotton tape, Non-woven fabric
Outer diameter of the tape reel Ø350 Ø450
Tape width 5-30mm 8-40mm
Hole of tape reel 50.8/76 Universal
Taping power 2.2KW 3.7KW
Taping speed MAX1800RPM MAX1500RPM
Taping tension units Standard to use magnetic powder clutch, hysteresis clutch can be customized.
Taping strip storage length 400mm, strip change without cutting the wire.
Strip breakage inspection Automatic stop when the strip is about to be exhausted and broken
Overlap rate 0-50%, programme setting
Longitudinal taping tension units Standard to use magnetic powder clutch, hysteresis clutch can be customized.
Longitudinal taping mould Seam wrapping tubes and other types can be customized.
Tension display Standard is without tension display. Communication type digital pressure sensor, tension overrun alarm, and automatic shutdown can be customized.
Formula management A custom formulation management system enables data such as tension, temperature, extrinsic diameter, pitch, S/Z, line winding distance, and barometric pressure to be fed into the PLC, supporting data collection and import for digital production.
Safety protection Automatic detection and prediction of temperature /vibration /noise /pressure can be customized according to CE/CSA/UL standard design.
Spark detection The spark tester can be customized. 
Power standards The standard is 3-phase 380V/50Hz and the power supply can be customized for different countries and regions.




PRODUCT FEATURES

Efficient Speed: The single twisting cantilever is subjected to static and dynamic balance testing and calibration, resulting in less vibration and low noise. The main spindle operates at high speed continuously without generating heat, guaranteeing efficient speed.

Wide applications: Ideal equipment for high-speed twisting of various core wires, preferred choice for twisting and wrapping tape serial production.

Efficient wire arrangement: The wire arrangement process adopts a box-shaped structure, where the wire reel moves back and forth in a straight line along with the wire take-up box, ensuring a neatly organized wire arrangement.

Intelligent: Recipe management, allowing for one-click retrieval of SOP recipes, one-click preparation for start-up, and one-click activation; Dynamic feedback on twist pitch and torque return is provided, fault detection, cable breakage detection, meter-to-shutdown, intelligent control.

Easy maintenance: Customers outside of China can customize the use of the Profinet bus control, which ensures fast and low-interference signal transmission. As long as there is a communication network in any country or region, remote fault detection, troubleshooting, and maintenance services can be quickly implemented.                

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A Mature Factory You Can Count On

Gemwell Electrical Machinery Co., Ltd.
Founded in 2005, GEMWELL is a professional wire and cable equipment solution provider in design, manufacture and sales for the United States, Canada, Mexico, Germany, Italy, India, Thailand, Russia and etc. more than 40 countries in the world.

The success of customer is our goal to get success!

● Focus on technological innovation, quality stability, precision manufacturing and considerate service.
● Insist on making all in detail well, repay every customer with high quality.
● Take customer's success as the embodiment of our enterprise value.

The enterprise spirit of dedication, dedication, enterprise and exploration encourages us to innovate and transform the technology of wire and cable into advanced productive forces, in order to build GEMWELL into a new name card of China facing to the world.
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