Main technical parameters |
630 type |
800 type |
1000 type |
1250 type |
Suitable wire type |
The machine is suitable for twisting and cabling of multi soft core wires, including high-frequency wires, data cables, computer cables, and power cords. |
Core wire specification |
Ø0.8-3.0 |
Ø1.5-4.0 |
Ø2.0-6.0 |
Ø3.5-8.0 |
Outer diameter of stranded wire |
Ø3-8 |
Ø5-12 |
Ø7-18 |
Ø10-25 |
Pay-off specifications |
400-500 |
400-630 |
400-630 |
630-800 |
Pay-off type |
It can be configured with various power or passive pay-off stands such as shaft type, shaftless type, back twist type, etc |
Take-up specifications |
630x475 |
800x600 |
1000x750 |
1250x950 |
Inner hole of coil |
Ø80 |
Ø80 |
Ø127 |
Ø127 |
Overall machine structure |
Take the center line of the single twist main model as an axis, the production line from pay-off to take-up is linearly distributed in a split type structure. |
Stranding die |
The mold is fixed at the mold hole behind the wire concentrator, with a standard mold outer diameter of 25. |
Back twist method |
The standard configuration does not have a back-twist function, but a back-twist pay-off can be customized to achieve torsion-free and flexibility during cabling. |
Back twisting ratio |
The standard configuration does not have a back twist ratio and the product has internal stresses. A back-twist pay-off can be customized with a back-twist ratio ranging from 0% to 100% |
Stranding direction |
S/Z |
Single twisting machine rotation speed |
MAX900RPM |
MAX750RPM |
MAX600RPM |
MAX400RPM |
Wire speed range |
20-100 |
20-100 |
20-100 |
20-100 |
Wire twisted pitch |
20-120 |
30-180 |
40-250 |
50-350 |
Pitch accuracy |
When operating at a constant speed, the pitch accuracy is within ±2.5mm. During the start/stop process, the pitch accuracy is within ±4mm. |
Cantilever material |
Lightweight and low air resistance rectangle steel pipe structure. |
Cantilever power |
7.5KW |
11KW |
22KW |
30KW |
Main engine brake |
Pneumatic disc brake |
Hydraulic disc brake |
Capstan type |
There is no rotating capstan wheel internally or externally. Instead, the wire is dynamically taken from the accumulated diameter on the take-up reel. The encoder detects the machine's line speed and provides PID speed feedback control to the take-up motor. |
Capstan wheel diameter |
No |
Capstan power |
No |
Host reel lifting |
Hydraulic pallet electric lifting |
Reel tightening method |
Top cone nut tightening take-up reel |
Reel Loading weight |
MAX400KG |
MAX600KG |
MAX1000KG |
MAX1500KG |
Take-up reel power |
2.2KW +differential |
3.7KW +differential |
5.5KW +differential |
7.5KW +differential |
Take-up wire position arrangement |
0.75KW |
2.2KW |
Pay-off material run-out detection |
Alarm and automatic stop when the core wire is about to run out/alarm and automatic stop when the wire is broken. |
Pay-off tension type |
The standard is to adjust the tension by moving or adding/removing weight blocks, and it can also be customized to adjust the tension by using a servo motor. |
Take-up tension type |
The take-up section does not have a tension-setting mechanism. Instead, the tension of the cable assembly after twisting is achieved by setting the tension of each pay-off reel. |
Taping material |
AL, MYLAR, Cotton tape, Non-woven fabric |
Outer diameter of the tape reel |
Ø350 |
Ø450 |
Tape width |
5-30mm |
8-40mm |
Hole of tape reel |
50.8/76 Universal |
Taping power |
2.2KW |
3.7KW |
Taping speed |
MAX1800RPM |
MAX1500RPM |
Taping tension units |
Standard to use magnetic powder clutch, hysteresis clutch can be customized. |
Taping strip storage length |
400mm, strip change without cutting the wire. |
Strip breakage inspection |
Automatic stop when the strip is about to be exhausted and broken |
Overlap rate |
0-50%, programme setting |
Longitudinal taping tension units |
Standard to use magnetic powder clutch, hysteresis clutch can be customized. |
Longitudinal taping mould |
Seam wrapping tubes and other types can be customized. |
Tension display |
Standard is without tension display. Communication type digital pressure sensor, tension overrun alarm, and automatic shutdown can be customized. |
Formula management |
A custom formulation management system enables data such as tension, temperature, extrinsic diameter, pitch, S/Z, line winding distance, and barometric pressure to be fed into the PLC, supporting data collection and import for digital production. |
Safety protection |
Automatic detection and prediction of temperature /vibration /noise /pressure can be customized according to CE/CSA/UL standard design. |
Spark detection |
The spark tester can be customized. |
Power standards |
The standard is 3-phase 380V/50Hz and the power supply can be customized for different countries and regions. |