Pay-off structure |
Horizontal rotating ring type single pitch back twist pay-off. Frame rotating body drive reel to form back twist, the axis of the reel and the axis of the frame is 90 ° perpendicular to the intersection. The external pay-off motor drives the pay-off reel in the frame to rotate through the mechanical transmission mechanism to achieve active payoff, the standard pay-off configuration is 4 heads, other quantities can also be customized. |
Take-up structure |
Horizontal rotating ring type body, shaftless pneumatic tightening take-up, ground movable traverse shaft wire arrangement, torque take-up, single pitch pair twisting |
Overall machine structure |
Pay-off and stranding are arranged along the centre line of the single-strand mainframe with a split structure and can be customized to increase the peripheral auxiliary equipment for a variety of combinations. |
Suitable wire type |
Suitable for high-frequency automotive data cable 7.5G, 10G, 20G HSD and other wire stranding, also suitable for Cat7, Cat8, HDMI, USB3.1, USB 4.0 and other wire stranding stranding. |
Core wire specification |
Range:Ø0.6-1.8mm, beyond this range, can be customized |
Outer diameter of stranded wire |
range:Ø1.2-4.0mm, beyond this range can be customized. |
Stranding die |
The standard mould OD size is 25 |
Back twist method |
Achieve the twisting or pre-twisting, twisting means that the bows of the payoff machine and the twist pair rotate in opposite directions; pre-twisting refers to the same rotating direction of the pay-off machine and pair twist, and can be selected on the touch screen. |
Twisting/pre-twisting ratio |
0-120%, continuously and steplessly adjustable, set on the touch screen, PLC automatic control, automatic tracking of twisting/back twisting speed. At a twist rate of 33 per cent, a single pitch is formed at pay-off, while two pitches are formed at take-off. Therefore, the total number of pitches is three. |
Stranding direction |
S/Z |
Pay-off rotation speed |
MAX560 RPM (no load). The actual startup speed is set according to the requirements of different wire grades. |
Take-up rotation speed |
MAX560 RPM (no load). The actual startup speed is set according to the requirements of different wire grades. |
Wire-speed range |
The formula for calculating line speed: Take-up speed x 3 x pitch / 1000 = m/min. The maximum speed limit is 30 m/min. |
Wire twisted pitch |
Optimal range:10.0-60.0mm, accurate to one decimal place, with a continuously adjustable level, selectable on the touchscreen. |
Pitch accuracy |
Pitch accuracy ±0.3mm during fixed speed production, ±0.5mm during start-up/shutdown. |
Pay-off spinning frame material |
Lightweight titanium alloy aluminium frame |
Pay-off spinning frame power |
The standard configuration is a 5.5KW inverter motor that can also be customized for servo motors. |
Take-up rotating ring power |
The standard configuration is an 11KW inverter motor, which can also be customized for servo motors. |
Braking |
Pnenmatic disc braking |
Capstan type |
A double-wheel capstan is built into the rotating ring stand |
Capstan wheel diameter |
Ø185, 5-groove rubber-coated aluminium capstan roller + 5-groove split aluminium driven roller. |
Capstan power |
3KW servo motor |
Pay-off specification |
Ø500 ABS tool wheels |
Take-up specification |
Ø630 ABS tool wheels, compatible with Ø500 |
Inner hole of the reel |
The standard is Ø56mm, other sizes can be customized. |
Reel Spindle lifting |
Electric lifting, skateboard loading and unloading spool. |
Reel tightening method |
Powerful elastic cylinder assembly tightening spool, tightening force>300KG, with self-locking protection, pneumatic release spool |
Reel Loading weight |
MAX300KG |
Pay-off reel power |
The standard configuration is a 1.5KW inverter motor, which can also be customized for servo motors. |
Take-up reel power |
The standard configuration is a 3.7KW inverter motor, which can also be customized for servo motors. |
Take-up wire position arrangement |
Ground Row Type |
Wire position arrangement power |
0.75KW Servo Motion Controller Rows |
Pay-off material run-out detection |
Alarm and automatic stop when the core wire is about to run out/alarm and automatic stop when the wire is broken. |
Tension-type |
The pay-off is servomotor-adjusted unwinding tension, take-up is torque tension mode. |
Pay-off tension range |
3N-30N/0.3kg-5kg/300g-3000g |
Take-up tension range |
7N-70N/7kg-7kg/700g-7000g |
Tension accuracy |
Pay-off tension fluctuation ±10g Take-up tension fluctuation ±50g |
Tension display |
Communication type digital display pressure sensor, tension overrun alarm and automatic shutdown. |
Formula management |
A custom formulation management system enables data such as tension, temperature, extrinsic diameter, pitch, S/Z, wire winding distance, and barometric pressure to be fed into the PLC, supporting data collection and import for digital production. |
Safety protection |
Automatic detection and prediction of temperature /vibration /noise /pressure can be customized according to CE/CSA/UL standard design. |
Spark detection |
Can be customized to add a spark tester |
Towing shielding |
Active longitudinal taping can be added between pay-off and take-up. |
Wrapped screen |
Center rotating taping machine can be added between pay-off and take-up |
Pre-Twist forming |
High-speed pre-twisters can be customized between pay-off and take-up. |
Ground fill |
Filler power payoffs can be customized between payoff and take-up. |
Power Standards |
The standard is 3-phase 380V/50Hz and the power supply can be customized for different countries and regions. |