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SOLUTION
USB Cable Equipment Solutions

Conductor Drawing  



1. In-house Conductor Production:
Customers must invest in wire drawing machines and copper stranding machines, resulting in a longer manufacturing process. 


2. Purchased Conductors:
Customers can avoid the need to purchase front-end copper wire processing equipment, resulting in a shorter production process.

Core Wire Extrusion  



1. Solid Extrusion Line Configuration: 
Ideal for manufacturing electronic wires in USB consumer electronics.


2. Chemical Foaming Double Layer Extrusion Line Configuration:
Ideal for manufacturing signal wires in USB consumer electronics.


3. Optional Testing Equipment can be selected for additional specific needs:
* Spark tester
* Laser diameter gauge
* Water capacitance meter
* Etc.

Pair Twisting  

1.​Wire Twisting Machine Configuration:
400/500 cantilever-type single-pitch twister or the three-core stress-free twister.


2.​Wire Payoff: 
* 2 head pay-off
* 1 ground wire pay-off


3.​Wrapping: 
* 2 layers tape wrapping


4.​Oven: 
* Automatic telescopic type constant-temperature oven. 

Cabling      



1. Cabling Main Twister Configuration: 
630 conventional speed differential take-up type cantiliver single twister is generally used.


2. Auxiliary Equipment Configuration:
* 6-head active pay-off
* Longitude taping machine
* Taping machine
* Longitude taping machine
* Cantilever single twister 

Braided Shielding Layer  



1. Braiding Machine Configuration:
Braiding machines with 16 spindles are typically employed.


2. Optional Braiding Machine Features:
Braiding machines can be equipped with either mechanical pitch control or electronic pitch control.

Sheath Extrusion  



1. Sheathe Extrusion Line Configuration: 
A 50-70 extruder model is typically selected, suitable for PVC, LSZF etc.


2. Auxiliary Equipment Configuration: 
* Double-head active pay-off
* Movable water tank
* Oil ink printer (or inkjet coder)
* 10-meter water tank
* 500 capstan
* 300 wire accumulator
* Double-head shaft take-up
* Etc.


3. Testing Equipment: 
* Spark testers
* Diameter gauges devices
* Etc.