Conductor Drawing
1. In-house Conductor Production:
Customers must invest in wire drawing machines and copper stranding machines, resulting in a longer manufacturing process.
2. Purchased Conductors:
Customers can avoid the need to purchase front-end copper wire processing equipment, resulting in a shorter production process.
1. Core Extrusion Line Configuration:
A FEP high-pressure physical foaming, PE/PP high-pressure physical foaming, FEP solid core wire extruder is generally selected, with model 35-40.
2. Auxiliary Equipment Configuration:
* Dual-head active pay-off
* Capstan
* Temperature-controlled movable water tank
* 7-meter water tank
* 380 capstan
* Horizontal (or vertical) accumulator
* Dual-head semi-automatic shaft-change take-up (or large-spool take-up)
* Etc.
3. Optional Testing Equipment can be selected for additional specific needs:
* Eccentricity meters
* Spark tester
* Laser diameter gauge
* Lump detectors
* Water capacitance meter
* Etc.
1. Wrapping Machine Configuration:
Servo driven constant tension dancer type or capstan type taping machine is generally used. The number of taping machine depends on the customer requirements.
2. Auxiliary Equipment Configuration:
* 4-head active pay-off
* Active longitude taping machine
* Oven
* Diameter gauge
* Capstan
* Take-up
1. Cabling Main Twister Configuration:
Planetary stranding machine is typically used. The pay-off cradles are arranged in a planetary distribution, fixed to the rotating body without anti-twist function. The number of pay-off heads and main twisters is customizable based on customer requirements.
2. Auxiliary Equipment Configuration:
* Central wire pay-off
* Taping machine
* 1000 capstan
* Shaft alignment take-up
Braided Shielding Layer
1. Braiding Machine Configuration:
Braiding machines with 16 spindles are typically employed.
2. Optional Braiding Machine Features:
Braiding machines can be equipped with either mechanical pitch control or electronic pitch control.
1. Sheathe Extrusion Line Configuration:
A 50-70 extruder model is typically selected, suitable for PE, TPE, TPU, LSZF etc..
2. Auxiliary Equipment Configuration:
* Double-head active pay-off
* Movable water tank
* Oil ink printer (or inkjet coder)
* 10-meter water tank
* 500 capstan
* 300 wire accumulator
* Double-head shaft take-up
* Etc.
3. Testing Equipment:
* Spark testers
* Diameter gauges devices
* Etc.