Conductor Drawing
1. In-house Conductor Production:
Customers must invest in wire drawing machines and copper stranding machines, resulting in a longer manufacturing process.
2. Purchased Conductors:
Customers can avoid the need to purchase front-end copper wire processing equipment, resulting in a shorter production process.
1. Solid Extrusion Line Configuration:
Ideal for manufacturing CAT5, CAT5E, and CAT6 cables.
2. Chemical Foaming Double Layer Extrusion Line Configuration:
Ideal for manufacturing CAT6A, CAT7, and CAT8 cables.
3. Testing Equipment:
* Spark tester * Eccentricity meters * Laser diameter gauge * Water Capacitance Meter * Etc.
4. This process can be configured as either a high-speed tandem or a low-speed non-tandem extrusion line, depending on the production volume.
1. Triple-pitch Pair Twisting:
With a back twist ratio of 33%, tailored for CAT5, CAT5E, and CAT6 cables.
2. Double-pitch Pair Twisting:
With a back twist ratio of 50%-100%, tailored for CAT5E, CAT6, CAT6A, CAT7, and CAT8 cables.
1. UTP LAN Cable Equipment Configuration:
* 4-head active pay-off
* Taping machine
* Longitude taping machine
* Cantilever single twister
2. FTP / SFTP LAN Cable Equipment Configuration:
* 5-head active pay-off
* 4-head longitude taping machine
* Taping machine
* Longitude taping machine
* Cantilever single twister
3. Single Twister Options:
* European-style active type rotating capstan single twister
* Chinese-style speed differential take-up type single twister
Braided Shielding Layer
1. Braiding Machine Configuration:
For SFTP Data Cable, braiding machines with 16 spindles are typically employed.
2. Optional Braiding Machine Features:
Braiding machines can be equipped with either mechanical pitch control or electronic pitch control.
1. Sheathe Extrusion Line Configuration:
A 70-80 extruder model is typically selected, suitable for PVC, PE, LSZF etc.
2. Auxiliary Equipment Configuration:
* Double-head active pay-off
* Movable water tank
* 10-meter water tank
* 500 capstan
* Wire accumulator
* 8 coiling machine (optional)
* Large spool shaft take-up
* Etc.
3. Testing Equipment:
* Spark testers
* Inkjet coder
* Diameter gauges devices
* Etc.