Home / Solution / Flexible Cable Equipment Solutions

Solution

SOLUTION
Flexible Cable Equipment Solutions

Conductor Drawing  



1. In-house Conductor Production:
Customers must invest in wire drawing machines and copper stranding machines, resulting in a longer manufacturing process.


2. Purchased Conductors:
Customers can avoid the need to purchase front-end copper wire processing equipment, resulting in a shorter production process.

Core Wire Extrusion  



1. Core Extrusion Line Configuration: 
For FEP materials, a 30-45 extruder is generally selected. A 60-70 extruder is generally selected, compatible with materials such as PE, TPEE, TPU, and PVC.


2. Auxiliary Equipment Configuration: 
* Dual-head pay-off
* Capstan
* Temperature-controlled movable water tank
* 10-meter water tank
* 380 capstan
* Horizontal (or vertical) accumulator
* Dual-head semi-automatic shaft-change take-up (or large-spool take-up)
* Etc.


3. Optional Testing Equipment can be selected for additional specific needs:
* Eccentricity meters
* Spark tester
* Laser diameter gauge * Lump detectors
* Water capacitance meter
* Etc.

Pair Twisting  



1. Pair Twisting Machine Configuration:
500/630 bow-type double-pitch pair twister. 


2. Auxiliary Equipment Configuration: 
* 2-4 head angular bow-type dual-pitch active back-twist pay-off
* Optional add-ons: Ground wire pay-off stand, Active tyoe longitude taping machine


3. Production Optimization: 
* 630 pay-off and 630 take-up
* Enable large-spool production mode and minimize shifts. 

Cabling     



1. Cabling Main Twister Configuration: 
800/1000/1250 rotating capstan type cantilever single twister is generally used for high power active type cabling.

For large cable cross-sectional areas cabling, a planetary stranding machine is typically used; 


2. Auxiliary Equipment Configuration:
* Central wire pay-off
* Single-pitch active back-twist pay-off (or passive back-twist pay-off), the number of pay-off heads depending on customer demand.
* Fillers pay-off, the number of pay-off heads depending on customer demand.
* Longitude taping machine
* Taping machine 

Braided Shielding Layer  



1. Braiding Machine Configuration:
Braiding machines with 16 or 24 spindles are typically employed.


2. Optional Braiding Machine Features:
Braiding machines can be equipped with either mechanical pitch control or electronic pitch control.

Sheath Extrusion  



1. Sheathe Extrusion Line Configuration: 
A 50-70 extruder model is typically selected, suitable for PVC, PE, TPU, LSZF etc.


2. Auxiliary Equipment Configuration: 
* Double-head active pay-off
* Movable water tank
* Oil ink printer (or inkjet coder)
* 10-meter water tank
* 500 capstan
* 300 wire accumulator
* Double-head shaft take-up
* Etc.


3. Testing Equipment: 
* Spark testers
* Diameter gauges devices
* Etc.