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Ethernet Data Cable Equipment Solutions

Conductor Drawing  



1. In-house Conductor Production:
Customers must invest in wire drawing machines and copper stranding machines, resulting in a longer manufacturing process.


2. Purchased Conductors:
Customers can avoid the need to purchase front-end copper wire processing equipment, resulting in a shorter production process.

Core Wire Extrusion  



1. For High-pressure Physical Foaming Extrusion Line Configuration:
A 65 extruder model is typically selected. This process can be configured as either a tandem or a non-tandem extrusion line.


2. Optional Testing Equipment can be selected for additional specific needs:
* Eccentricity meters
* Spark tester
* Laser diameter gauge
* Water capacitance meter * Etc.

Pair Twisting  

1. Pair Twisting Machine Configuration:
500/630 bow-type double-pitch back-twist pair twister.


2. Auxiliary Equipment Configuration:
* 2-4 head pay-off
* Optional add-ons for HDMI and USB cable: Ground wire pay-off stand

Wrapping     



1. Wrapping Machine Configuration: 
Servo driven constant tension dancer type is generally used.


2. Auxiliary Equipment Configuration:
* Single-head active pay-off
* Single-layer taping machine
* Oven
* Capstan
* Take-up

Braided Shielding Layer  



1. Braiding Machine Configuration:
Braiding machines with 16 spindles are typically employed.


2. Optional Braiding Machine Features:
Braiding machines can be equipped with either mechanical pitch control or electronic pitch control.

Sheath Extrusion  



1. Sheathe Extrusion Line Configuration: 
A 50-70 extruder model is typically selected, suitable for PE, TPE, TPU, LSZF etc.


2. Auxiliary Equipment Configuration: 
* Double-head active pay-off
* Movable water tank
* Oil ink printer (or inkjet coder)
* 10-meter water tank
* 500 capstan
* 300 wire accumulator
* Double-head shaft take-up
* Etc.


3. Testing Equipment: 
* Spark testers
* Diameter gauges devices
* Etc.